Dos and Don'ts of Machinery Safety for Workers

Factory manufacturing jobs rank among most hazardous worldwide, with thousands of accidents occurring annually. Many of these incidents could be avoided with proper safety measures. This blog post outlines essential dos and don'ts for machinery safety that workers should follow to stay safe on the job

Dos

  • Ensure Proper Maintenance and Suitability: Regularly check that machinery is well-maintained and suitable for the task. Confirm that all safety features, such as guards, isolators, locking mechanisms, and emergency off switches, are functioning correctly. Always operate machines according to the manufacturer's instructions.

  • Wear Appropriate Safety Gear: Always wear the necessary safety equipment and dress appropriately for the job. Ensure you know the safety requirements for each machine before use. Operating machinery without proper safety gear is not only dangerous but can also be illegal, resulting in fines or legal action.

Don’ts

  • Ignore Danger Signs: Never use machinery with a danger sign. Only an authorised individual should remove such signs once the machine is deemed safe. Ignoring danger signs can lead to severe injury or death.

  • Avoid Loose Clothing and Accessories: Do not wear dangling chains, loose clothing, rings, or keep long hair untied when operating machinery, as these can get caught in moving parts and cause serious injuries. Ensure all loose ends are secured, and hair is tied back.

  • Remove Safety Guards: Never remove safety guards, even if they seem to hinder your work. These safeguards are crucial for preventing accidents. If unsure about a particular safeguard, consult your supervisor.

Additional Considerations

  • Programmable Systems: If machines are controlled by programmable electronic systems, ensure any program changes are made by a competent person. Keep records of changes and verify their proper implementation.

  • Clearly Marked Controls: Ensure all control switches are clearly labeled to indicate their function. Install emergency stop controls, such as mushroom-head push buttons, within easy reach.

  • Design Controls to Prevent Accidental Operation: Position operating controls to avoid accidental activation and potential injuries. Use two-hand controls and shroud start buttons and pedals where necessary.

  • Restrict Unauthorised Use: Never allow unauthorised, unqualified, or untrained individuals to operate machinery. Children should never operate or assist with machines. Provide extra instruction, training, and supervision to new starters, young workers, or those with disabilities.

  • Ensure Competent Operation: Adequate training is essential to ensure workers are competent in using machinery safely. This includes having the necessary skills, knowledge, and sometimes formal qualifications, such as for chainsaw operators. Supervisors should also receive proper training to be effective.

  • Maintain a Safe Work Area: Keep the area around machinery clean and free from obstructions, slips, and trip hazards. Ensure the workspace is well-lit to prevent accidents.

By following these dos and don’ts, you can significantly enhance safety in your workplace, reducing the risk of accidents and injuries. Stay informed, stay safe, and always prioritise safety in your daily operations. Visit Lifting Gear Specialists to read more about the lifting world.

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